REVERSE ENGINEERING
Our reverse engineering service creates precise CAD models from your physical parts, making them ready for inspection, design analysis, modification, and manufacturing. This process ensures accurate digital replicas for seamless integration into your projects.
THE PROCESS
3D SCANNING
We use advanced 3D scanning technology to capture precise geometric data of your part in the form of a point cloud.
This provides the foundation for reverse engineering analysis. Our 3D scanning services are available both in-house and on-site, utilising metrology-grade equipment for precise, high-quality results.
REVERSE ENGINEER TO CAD
Using the scan data, we create a detailed 3D CAD model.
Throughout the process, we verify alignment between the scan and the CAD model to maintain exceptional accuracy. Depending on your project and budget, we offer both auto-surfaced and parametric modelling options.
PREPARE FOR MANUFACTURE
Once the CAD model is complete, we offer cost-effective 3D printing and ensure compatibility with CNC machining.
Our engineers can also produce accurate 2D drawings, adhering to BS8888 standards and applying expert GD&T practices for precise manufacturing.
WHY REVERSE ENGINEER?
RESTORE WORN OR DAMAGED PARTS
Our reverse engineering services can digitally restore minor wear or damage, ensuring the resulting 3D model aligns with the original design intent.
If required, we can use our engineering expertise to design stronger replacement parts, analysing data from the worn part to identify areas for reinforcement or improvement.
FUTURE-PROOF YOUR BUSINESS
Businesses relying on handmade products are at risk without technical drawings or digital records, as recreating lost or damaged items can be costly.
Reverse engineering to create precise CAD models helps safeguard your inventory and enables quicker, more efficient production. Parametric CAD models allow for rapid iterative design improvements.
ACCELERATE ITERATIVE DESIGN
By combining 3D scanning, reverse engineering, and 3D printing, businesses can adopt an iterative design approach that speeds up development and cuts costs.
3D scanning captures precise dimensions, while reverse engineering allows for quick design modifications. With 3D printing, low-cost prototypes can be produced rapidly.
HOW REVERSE ENGINEERING SUPPORTS KEY INDUSTRIES
AUTOMOTIVE
Recreate obsolete or unavailable parts, optimise designs for better performance, or improve manufacturing processes for critical components.
AEROSPACE
Digitally recreate parts for aging aircraft, ensuring safety and compliance while enabling cost-effective repairs or upgrades.
MOTORSPORT
Reverse engineer and refine high-performance parts to gain competitive advantages, enhance durability, and reduce weight.
MANUFACTURING
Improve production efficiency by reverse engineering tools, molds, or machinery for redesign, optimisation, or replication.
OUTPUT FORMATS
AUTO-SURFACED
FASTERMesh or surface model generated directly from scan data. Ideal for visualisation, 3D printing, and inspection.
PARAMETRIC
PREMIUMFully editable native CAD model with design history. Perfect for design modification, CNC machining, and engineering analysis.
START YOUR REVERSE ENGINEERING PROJECT
Tell us about your reverse engineering requirements. We'll provide a detailed quote and timeline for your project.